Description
SR240 Solvent Recycler
60-Gallon / 240 Liter Class I, Division I Solvent Reclaim System
High-Capacity Industrial Solvent Recovery
The SR240 Solvent Recycler is a 60-gallon (240-liter) batch-type solvent distillation system designed for high-volume industrial solvent recovery in hazardous environments. Built for operations with significant solvent throughput, the SR240 delivers reliable on-site solvent reclamation while reducing solvent purchases, hazardous waste disposal, and environmental liability.
The system is certified for Class I, Division I, Group D environments and features thermal-oil heating, PLC automation, and explosion-proof construction suitable for flammable solvent vapors present under normal operating conditions.
Key Features
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60-gallon / 240-liter working capacity
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Batch solvent distillation process
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Electrically heated thermal oil system
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PLC-controlled automatic operation
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Explosion-proof electrical components
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Automatic cool-down cycle for safer residue removal
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Designed for continuous, high-duty industrial operation
Construction & Materials
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Jacketed distillation vessel for uniform heat transfer
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Powder-coated steel base and frame
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304 stainless steel wetted parts and piping
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Air-cooled copper condenser with 1 HP motor
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Dirty-solvent loading pump
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Clean-solvent transfer pump
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Self-contained heating system for simplified installation and certification
Automation & Controls
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PLC microprocessor control with operator interface
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Automatic batch operation
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Self-diagnostic fault monitoring
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RTD temperature sensors monitoring:
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Thermal oil
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Sludge
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Reclaimed solvent
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High-level float switch protection
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Programmable operating parameters
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Automatic 1-hour cool-down mode
Heating System
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Electrically heated thermal oil circulation system
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High-capacity explosion-proof heaters (15 kW total)
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Operating temperature range: 100°F – 390°F (40°C – 200°C)
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Controlled oil temperature ramping for optimized solvent recovery
Vacuum Assist (Optional)
Vacuum assist is available as an optional upgrade for the SR240. When configured with a pneumatic venturi vacuum system, the unit operates at reduced solvent boiling temperatures, improving safety and enabling the recovery of higher-boiling or heat-sensitive solvents.
Vacuum assist is recommended for applications requiring lower operating temperatures or expanded solvent compatibility. When selected, clean, dry compressed air is required to operate the vacuum system.
For applications where vacuum assist is required as a standard configuration, the system is available as the SR240V.
Safety & Certifications
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Class I, Division I, Group D certified
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Certified to UL 2208
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CSA & UL approved electrical components
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Explosion-proof motors, heaters, and controls
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Designed for hazardous environments with flammable solvent vapors
Electrical & Utility Requirements
Electrical
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460 Volt
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3-phase
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50/60 Hz
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35 amps
Compressed Air
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90–120 PSI
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Clean, dry, oil-free air
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Up to 15 CFM peak usage
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Required for pumps, valves, and optional systems
System Dimensions & Footprint
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Approximate footprint: 46” D × 83” W × 80” H
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Approximate weight: 1,260 lbs
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Indoor installation required
Typical Applications
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High-volume industrial parts cleaning
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Paint and coatings operations
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Manufacturing & MRO facilities
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Printing and graphics
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Large-scale solvent-based cleaning processes
Available Options & Accessories
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Vacuum assist (pneumatic venturi system)
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Stainless steel condenser upgrade
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Automatic solvent fill system
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Overfill protection for vacuum tank
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External light tower status indicator
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Nitrocellulose protection system
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Plastic liner bags (2 mil or 3 mil)
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Sludge removal basket
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Crane system for residue handling
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Quick oil cooling system
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High-temperature distillation kit
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Automatic sludge discharge system
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Start-up and spare parts kits
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On-site start-up and operator training
Options are configured based on solvent type, safety requirements, and throughput needs.
FAQ
Q: What is the SR240 solvent recycler?
A: The SR240 is a 60-gallon (240-liter) batch-type solvent distillation system designed for high-volume industrial solvent recovery. It features thermal oil heating, PLC automation, and Class I, Division I, Group D certification for use in hazardous environments.
Q: Is the SR240 explosion-proof?
A: The SR240 is certified for Class I, Division I, Group D hazardous locations in accordance with UL 2208. It uses explosion-proof motors, heaters, and electrical components suitable for environments with flammable solvent vapors present under normal operation.
Q: What is the working capacity of the SR240?
A: The SR240 has a 60-gallon (240-liter) working volume distillation vessel designed for high-throughput batch solvent recovery.
Q: Does the SR240 include vacuum assist?
A: Vacuum assist is available as an option on the SR240. When configured with a pneumatic venturi vacuum system, the unit can operate at reduced boiling temperatures to support recovery of higher-boiling or heat-sensitive solvents.
Q: When should vacuum assist be used on the SR240?
A: Vacuum assist is recommended for applications requiring lower operating temperatures, improved safety margins, or expanded solvent compatibility. For applications where vacuum assist is required as a standard configuration, the SR240 is also available as the SR240V.
Q: What electrical power is required for the SR240?
A: The SR240 requires 460-volt, three-phase electrical power (50/60 Hz) at 35 amps.
Q: Does the SR240 require compressed air?
A: Yes. The SR240 requires clean, dry, oil-free compressed air at 90–120 PSI with up to 15 CFM peak usage to operate pumps, valves, and optional systems such as vacuum assist.
Q: How does the SR240 heat the solvent?
A: The SR240 uses an electrically heated thermal oil system that circulates through a jacketed vessel. The system provides controlled heat transfer to support efficient and repeatable solvent recovery.
Q: What materials contact the solvent?
A: All wetted parts and piping are constructed from 304 stainless steel. The system frame and base are powder-coated steel.
Q: What options are available for the SR240?
A: Available options include vacuum assist, stainless steel condenser upgrades, automatic solvent fill systems, overfill protection, nitrocellulose protection, sludge handling systems, quick oil cooling, high-temperature kits, and start-up support.
Request a Quote
Each SR240 Solvent Recycler is configured to the specific solvent and application requirements.
Contact SolventRS to discuss solvent compatibility, safety options, and system configuration.
